Laser Welding Machine
Non-contact Precise Welding
Our laser welding machine does the process of fusion to join the two metal pieces together by the use of a laser. The high-energy laser beam is having enough energy to strike the workpiece by producing heat to melt the edges of the material that fills the cavity then a strong weld is created between the two pieces after cooling. The beam produces a highly concentrated heat source, allows for narrow & deep welds and depends upon the power density travel by the beam that is able to melt the located edge precisely without affecting a large area of the part.
Model: BPI-LW220
Functions & Features
- The desired location to weld is focused by a small red size spot with depth penetration up to 1.2mm and the focal point is kept on the surface of a workpiece to maximize the depth penetrating. The pulsed beam is used for deep welds by pulse width up to 20 millisecond pulses.
- The binocular multiple enlargement microscope helps to find the right position to process by rotating the angle, fixing the alignment of both materials with each other to create strong welds and making the accurate weld line.
- The fully automatic focusing function makes the weld joint better and assists to melt the metal to its core. It suddenly cools once after the melted metal forms the joint, leaving a small heat-affected zone, rate of heating & cooling is high and stronger than any other welding process.
- The laser welding machine has an 800x100mm wide welding working table to provide a stable surface to work on, capable of withstanding the intensity that comes during operation and can handle the movement in x & y direction for the change of rotation & angle by microscope easily.
Technical Specification
| Model | BPI-LW220 |
|---|---|
| Max. Laser Power | 220 W |
| Laser wave length | 1064 nm |
| Welding depth | 0.1-1.2 mm |
| Pulse width | 0.3-20 ms |
| Power | 9 KW / 220 V |
| WORK table size | 800 x 1000 mm |
| CCD | CCD |
| Chiller | Water Chiller |
Components of The Machine
The laser generator gives the power up to 220W with a laser wavelength of 1064nm, performs welds precisely by emitting the laser beam, capable of handling material with impressive ease and equally gives an admirable performance.
A laser welding machine has an entire automatic alignment, positioning & moving system where there are no manual control needs, the complete non-contact process that leads to small deformation, much safer and results in high-degree output.
It is equipped with a water chiller to maintain the cool temperature, protect the operation and avoid high thermal conductivity. The multiple beam expender is controlled electrically used to manage the size of the facula that focuses on the material surface.
The CAM defines the code to control the motion of the laser, direction to focus, speed to direct the welding at a specified location and to visualize the workpiece. The control panel is simple to feed the processing parameter and gives human-friendly intervention with its automation options.
A laser welding machine has a very efficient welding fusion process mechanism with automated machinery that gives high aspect ratio welds with relatively low heat input, provides increased flexibility and can easily target the workpiece to join.
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